Removing
1. Jack up the car, remove the wheel and brake drum.
2. Unscrew the drain plug and drain the oil.
3. Remove the brake pipe clamp.
4. Remove the differential cover with gasket, after unscrewing ten nuts and washers.
5. Remove the bushing and satellite shaft.
A) Unscrew the pin.
b) Remove the pinion shaft and bushing.
Note: When the pinion axle is removed, the pinion and thrust washer can also be removed.
6. Push the axle towards the differential and remove the axle shaft retainer.
7. Remove the axle shaft.
Note: Do not damage the seal.
half shaft (DYNA 150 Single tires).
1 - Sleeve,
2 - Pin,
3 - Axis of satellites,
4 - Differential cover,
5 - Gasket,
6 - Bearing,
7 - Oil seal,
8 - Brake drum,
9 - Gasket,
10 - Oil deflector,
11 - Half shaft,
12 - Half shaft retainer.
Checking and replacing axle components
1. Check the axle shaft for damage and wear. Check axle runout.
- Maximum runout - 0.8 mm
2. Check the seal and bearing for damage and wear and replace if necessary.
3. Replace oil seal and bearing.
A) Remove the seal.
b) Remove the bearing.
V) Lubricate the new bearing and install it in place with the tool head.
G) Install the oil seal with a tool head and apply grease to its lip.
Installing the half shaft
1. Insert the axle shaft into the rear axle card.
Note: Do not damage the seal.
2. Install the axle shaft retainer on the axle shaft and slide the axle shaft out of the rear axle housing as far as possible.
3. Install the pinion shaft and bushing.
A) Install the pinion axle and bushing into the differential.
b) Measure the clearance between the axle shaft bushing.
- Maximum clearance - 0.5 mm
Pick up a puck if necessary.
- Washer thickness: 29.0; 29.4; 29.8; 30.2; 30.6mm
V) Screw the pin
- Tightening torque - 27 Nm
4. Install the differential cover, after installing a new gasket between the cover and the crankcase and tighten the ten nuts.
- Tightening torque - 46 Nm
5. Install the brake pipe clamp.
6. Install the brake drum and wheel.
7. Fill the differential with gear oil.
- Oil type - APL GL-5
Viscosity:
- Above -18°C - SAE 90
- Below -18°C - SAE 80W or 80W - 90
Filling capacity - 2.5 l
8. Lower the machine and remove the jack.