Series L
1. Assemble the oil cooler and oil filter bracket.
Install new gaskets and oil cooler to filter bracket with four nuts.
Tightening torque 14 N.m
2. Install the oil cooler housing with a new gasket and the oil filter bracket.
Tightening torques:
- Bolt - 19 N.m
- Nut - 21 N.m
Note: The lengths of bolt types B and C shown in the illustration are: B 35 mm; From 25 mm.
3. Install bypass valves. Install bypass valve, spring and new gasket with plug.
Tightening torque - 36 N.m
4. (2L-T) Install the fitting.
A) Apply glue to 2 - 3 threads on the side that is screwed into the radiator.
b) Using the special tool, install and tighten the fitting.
Tightening torque - 42 N.m
5. Install the oil filter.
6. Install the stud bolt by applying sealant to two or three threads.
7. (2L-T) Install the generator.
Torque:
- head bolts - 12 mm 12 N.m
- head bolts - 14 mm 50 N.m
8. (2L-T) Install drive belts.
9. Install the exhaust manifold.
10. (For engines with fuel injection) Install the EGR valve, pipe, actuator and check valve assembly.
11. (2L-T) Install the turbocharger.
12. Fill in the engine coolant.
13. Start the engine and check for leaks.
14. Check the engine oil level.
KZ series
1. Tighten the drain plug to 8 Nm.
2. Replace the sealing washer and tighten the bypass valve to 39 Nm.
3. Install two new gaskets, secure the radiator cap to the radiator with 4 nuts.
Tightening torque 16 N.m
4. Apply locking adhesive to the pressure sensor threads. Screw the sensor into the oil cooler cap.
5. Install a new gasket and oil cooler on the engine.
A) Fasten the radiator with bolts.
Tightening torque - 13 N.m
b) Secure the vacuum tube with two nuts.
Tightening torque - 13 N.m
6. Install the oil filter.
7. Installing the dipstick tube
A) Install a new rubber ring on the tube guide, insert the tube into the block.
b) Secure the dipstick tube with a nut.
Tightening torque - 29 N.m
V) Install the injection pump.
9. Install the high pressure fuel lines.
10. Install the timing belt.
11. Installing the bracket and accelerator drive levers.
A) Attach the bracket with three screws.
b) Connect the levers to the injection pump.
12. Fill in the engine coolant.
13. Start the engine and check for leaks.
14. Check the engine oil level.