Mechanical transmission — general information The gearbox converts the torque transmitted from the engine in magnitude and direction. This is necessary to ensure optimal speed and cross-country ability of the car, high efficiency of the engine and the car in...
Checking the oil level of a manual transmission Stop the vehicle on a level surface. Unscrew the filler plug and remove it together with the gasket. Pic. 3.46. Checking the oil level in a manual transmission Make sure the oil level is within 5mm of the lower edge of...
Components of a manual transmission in a block with a final drive The components of a manual transmission are shown in fig. 3.47, 3.48, 3.49, 3.50, 3.51, 3.52, 3.53, 3.54. Pic. 3.47. Manual Transmission Components (part 1): 1 – a cover of an aperture of a drive of a speedometer; 2 –...
Replacing the front differential seal Drain the oil. Remove the front wheels. Remove the front left drive shaft assembly. Remove the front right drive shaft assembly. Pic. 3.55. Removal of an epiploon of a forward cover of a case of the main transfer Using...
Removing the differential box Pic. 3.59. Removing the speedometer drive gear (MTM) Remove the speedometer drive gear (MTM) from the front of the differential box (pic. 3.59). Pic. 3.60. Marking the gear ring of the differential Mark differential...
Checking the circumferential clearance of side gears Pic. 3.62. Measuring the circumferential backlash of side gears With the differential pinions fixed to the differential box and using a dial gauge, measure the circumferential backlash of the side gears (pic. 3.62)....
Removal of pin of an axis and an axis of satellites of differential Pic. 3.63. Punching the pin hole in the differential box Using a special tool and a hammer, punch out the pin hole in the differential box (pic. 3.63). Pic. 3.64. Removing the pin of the front axle of the differential...
Removing the front side differential gear Pic. 3.66. Removing the front side differential gear Remove the 2 differential pinion gears, 2 differential pinion thrust washers, 2 side gears and 2 side gear thrust washers from the differential case. Turn the...
Differential Assembly Coat the rotating surface of the side gear with gear oil. Install the 2 side gear thrust washers onto the 2 side gears. Note. Install the side gear of the same thickness as the one removed. Install the 2 side gears, 2...
Signs of a malfunctioning manual transmission Table 3.5. Symptoms of MCP malfunction Note: Use the table to find the cause of the problem. The numbers indicate the priority of the likely cause of the problem. Check each part in order. If necessary, replace these...