Clutch — general information Newer Camrys use a hydraulically actuated single plate dry clutch with a release mechanism to reduce clutch pedal effort. This unification was introduced to improve the safety of the clutch disengagement control system...
Clutch disengagement control system when starting the engine Pic. 3.2. Location of the elements of the clutch disengagement control system when starting the engine: 1 - starter relay; 2 - clutch pedal switch This system prevents the engine from being started by the starter when...
Bleeding the hydraulic clutch release Pic. 3.4. Draining the hydraulic clutch fluid Attention! Do not allow working fluid to come into contact with painted surfaces. If the working fluid comes into contact with the painted surface, wash it off immediately....
Clutch pedal height adjustment Inspect and adjust the clutch pedal. To do this, bend the floor carpet and check the height of the clutch pedal. Height of the pedal position from the floor: 159.0–169.0 mm. If the height is not as specified, adjust it....
Checking pedal free play and pusher clearance If cruise control is installed, disconnect the clutch switch connector. Press the pedal until you feel the beginning of clutch resistance. Pedal free play should be: 5.0–15.0 mm. Gently depress the pedal until the...
Pedal free play and pusher clearance adjustment Remove the top of the dashboard. Remove left lower instrument panel insert. Disconnect the air duct. Loosen the lock nut and rotate the pusher until the correct free play and pusher clearance is achieved. Tighten...
Clutch release point check Tighten the parking brake lever and install the wheel stopper. Start the engine and leave it to idle. Without depressing the clutch pedal, slowly move the shift lever to the reverse position until the gears make...
Removing the clutch pedal Remove the panel of finishing of a combination of devices. Remove the instrument cluster block. Remove the top of the dashboard. Remove the clutch master cylinder pusher yoke with pin. Remove the clip and remove the pin...
Dismantling the clutch pedal Pic. 3.10. Removing the clutch pedal spring Loosen the clutch pedal spring attachment to the bracket (pic. 3.10). Pic. 3.11. Removing the clutch pedal from the bracket Install the clutch pedal in a vice with soft jaws....
Installing the clutch pedal Install the clutch master cylinder push rod bushing. Apply grease to the inside of the new bushing. Install the fork bushing into the hole in the clutch pedal. Install the first clutch pedal buffer. Install the clutch...
Removing the clutch master cylinder Drain the hydraulic clutch fluid. Pic. 3.19. Bolts of fastening of the main brake cylinder Remove the main brake cylinder by unscrewing the mounting bolts shown by the arrows in Figure 3.19. Pic. 3.20. Bolts of...
Removing the clutch master cylinder piston kit Pic. 3.22. Removing the spring splined pin Using a beard with a thin sting (5 mm) and a hammer, knock out the splined spring pin (pic. 3.22). Remove the inlet fitting and sealing ring. Loosen the locknut and remove the...
Installing the Clutch Master Cylinder Piston Kit Pic. 3.24. Grease Application Points on the Piston Body Lubricate piston parts with lithium grease (places for applying lubricant are shown by arrows in Figure 3.24). Install the piston with the spring into the...
Clutch master cylinder installation Pic. 3.26. Grease Applications on Pin and Bushing Contact Surfaces Apply MP grease to the contact surfaces of the pin and bushing (pic. 3.26). Connect the fork to the clutch pedal with a pin. Note. Install the pin on...
Intermediate clutch accumulator (since July 2003) Pic. 3.30. Intermediate clutch accumulator The intermediate clutch accumulator is installed between the clutch master cylinder and the clutch slave cylinder in order to absorb excessive vibration of the fluid in the...
Removal and installation of the clutch slave cylinder Removing Pic. 3.31. Bolts of fastening of an arm of the working cylinder of coupling and the intermediate accumulator of coupling Loosen the clutch slave cylinder bracket bolts (shown by arrows in Figure 3.31). Using...
Removal and installation of clutch Removing Remove a transmission in the block with the main transfer. Remove the clutch release fork cover. Remove the clutch release fork assembly. Remove the clutch release bearing clutch. Remove the clutch release fork...
Checking the clutch elements Use a vacuum cleaner or a clean cloth to remove dust from the clutch cover. Do not use compressed air as asbestos-containing dust inhalation is harmful to health. Check the condition of the friction surface of the...