Steering wheel play check With the vehicle stationary, with the wheels in the straight ahead position, move the steering wheel from side to side with a little effort. If the play exceeds the allowable value, repair. Maximum backlash - 30 mm
Checking the booster pump drive belt Press the belt with a force of 98 N, and measure the deflection of the belt. Drive Belt Deflection: 3S-FE, 4S-FE: new - 8-10 mm used - 10-13 mm ZS-T: new - 10 - 12 mm used - 13-16 mm
Checking the fluid level 1. Install the car on a horizontal platform. 2. With the engine off, check the fluid level and top up if necessary. Working fluid - ATF DEXRON ® II or III Note: if the working fluid is warmed up, the fluid level is in...
Checking the angles of rotation of the rear wheels (4WS) 1. Install the car on the turntables. 2. Hang the front of the car and place it on stands as shown in the figure. 3. Check the steering angles of the rear wheels by turning the steering wheel all the way to the right...
Checking the neutral position of the steering mechanism (4WS) 1. Check wheel alignment (see chapter " Suspension ") 2. Make sure that the position of the steering wheel matches the direction of travel. A) Set the steering wheel in the direction of travel in a straight line and...
Adjusting the angles of rotation of the rear wheels 1. Make sure that the position of the steering wheel corresponds to the direction of travel. A) Set the steering wheel in the direction of travel in a straight line and, after driving the car for five meters, check that...
Steering wheel force check Note: Before checking, check the tire pressure, tire type and tire contact surface. 1. (For models not equipped with an airbag) Remove the steering wheel cover. A) Loosen the steering wheel cover bolt and remove it. b)...
Power steering fluid pressure test 1. Connect a pressure gauge. (3S-FE, 4S-FE) A) Using the special tool, disconnect the discharge line from the pump housing. b) Using adapters, connect the pressure gauge as shown in the figure Attention: When...
Bleeding the power steering system 1. Check the fluid level in the reservoir. 2. Raise the front of the vehicle and place it on stands. Note: Be careful not to splash liquid out of the reservoir. 3. With the engine off, turn the steering wheel from lock...
Steering column Removing 1. (For vehicles equipped with an airbag) Remove the steering wheel pad (see chapter " Safety system (SRS) "). Attention: store the steering wheel pad face up. Removing the steering column. 1 - steering wheel...
Front steering gear Removing When removing and installing the steering mechanism, follow the assembly drawing. 1. Remove the front wheel. 2. Drain the power steering fluid. 3. Install the engine support. Removing the front steering gear 1...
Steering driveshaft (4WS) Removing 1. Lock the rear steering gear in neutral. A) Set the steering wheel in the direction of travel in a straight line. b) Using a hex key, unscrew the technological plug of the rear steering gear housing. V)...
Rear wheel drive (4WS) Rear wheel drive (4WS). 1 - bushing, 2 - drive housing, 3, 7 - housing cover, 4, 8 - O-ring, 5 - figured puck, 6 - gear shaft, 9 - satellites. Note: Apply grease to the parts indicated by arrows in the assembly drawing....
Rear steering gear (4WS) Removing 1. Remove a back facing of a luggage carrier. 2. Remove a lateral facing of a luggage carrier. 3. Disconnect the sensor and actuator connectors. 4. Lock the neutral position of the rear steering gear. Removing...
Power steering pump (3S-FE, 4S-FE) Removing 1. Drain the power steering fluid. 2. Remove the right front drive shaft (see chapter " Drive shafts "). 3. Disconnect the return hose from the reservoir. Note: Avoid getting fluid on the drive belt. 4. Using...
Power steering pump (3C-T) Removing 1. Drain the power steering fluid. 2. Remove collars and disconnect the return pipeline. 3. Remove the drive belt. A) Loosen the tensioner pulley lock nut Tightening torque - 39 Nm b) Loosen the belt tension by...
Power steering fluid cooling system (3C-T) Checking the level of hydraulic booster fluid Note: The cooling system shares a reservoir with the power steering system. 1. Install the car on a flat horizontal platform. 2. Short the leads "OR 1 " - "E 1 " diagnostic...
4WS system — check Note: for specific operation of 4WS vehicles, see chapter " User manual ". Checking the operation of the 4WS system 1. Install the rear wheel on the turntables. 2. Jack up the front of the vehicle and place it on...