Note: disassemble and assemble the block and cylinder head using the assembly drawings as a guide.
Parts removed during disassembly of the cylinder head.
1 - cylinder head cover,
2 - adjusting washer,
3 - valve tappet,
4 - crackers,
5 - valve plate,
6 - valve spring,
7 - oil seal,
8 - spring seat,
9 - valve,
10 - segment plug,
11-, 23 - hook for lifting the engine,
12 - gasket,
13 - combustion chamber,
15 - cylinder head gasket,
16 - nozzle,
17 - injector seat,
18 - gasket,
19 - fuel drain pipe,
20 - tension spring,
21 - tension roller,
22 - cylinder head,
24 - camshaft pulley,
25 - key,
26 - camshaft bearing cover,
27 - cylinder head oil nozzle,
29 - bushing,
30 - cylinder head cover gasket,
31 - oil seal,
32 - camshaft oil seal housing,
33 - gasket,
34 - oil filler plug.
Parts removed during disassembly of the cylinder block.
1 - compression rings,
2 - oil scraper ring,
3 - piston pin,
4 - piston,
5 - bushing,
6 - connecting rod,
7 - lower connecting rod cover,
8 - oil cooler tube No.2,
9 - clamp,
10 - oil dipstick guide,
11 - drain cock,
12 - engine cylinder block,
13 - oil seal,
14 - seal holder,
15 - gasket,
16 - coolant drain pipe,
17 - oil nozzle,
18 - upper main bearing shell,
19 - upper thrust half ring,
20 - check valve,
21 - crankshaft,
22 - key,
23 - lower thrust half ring,
24 - lower main bearing shell,
25 - main bearing cap,
26 - crankshaft pulley,
27 - oil pan,
28-, 30-, 36 - gasket,
29 - oil receiver,
31 - oil pump housing,
32 - gasket,
33 - oil seal,
34 - pulley,
35 - coolant pump housing,
37 - connecting rod bearing shells.
Partial disassembly of the engine.
1 - timing belt cover No.1,
2 - engine bracket,
3 - timing belt cover No.2,
4 - gasket,
5 - clamp,
6 - timing belt,
7 - gasket,
8 - vacuum pump,
9 - exhaust pipe of the cooling system,
10 - gasket,
11 - generator bracket,
12 - generator adjustment bracket,
13 - generator,
14 - collector stand,
15-, 16-, 17-, 19-, 22-, 25-, 30 31- 32-, 41-. 43-, 48-, 60 - gasket,
18 - oil filter assembly with bracket,
20 - turbocharger outlet pipe,
21 - turbocharger lubrication supply pipe,
23 - turbocharger insulator,
24 - exhaust manifold heat insulator,
26 - turbocharger,
27 - air duct,
28 - turbocharger stand,
29 - exhaust manifold heat insulator No.1,
33 - exhaust manifold,
34 - exhaust gas recirculation system pipe,
35 - oil cooler pipe,
36 - engine lifting hook,
37 - oil dipstick,
38 - glow plug connecting busbar,
39 - thermostat,
40 - glow plug,
44 - coolant temperature gauge,
45 - coolant temperature sensor,
46 - nipple,
47 - cooling system outlet hose,
49 - intake manifold,
50 - fuel pipe,
51 - cooling system outlet hose tube,
52 - fuel injection pump connector bracket,
53 - high pressure fuel pipes,
54 - fuel injection pump drive pulley,
55 - crankshaft pulley,
56 - Fuel injection pump,
57 - generator drive belt,
58 - timing belt cover No.3,
59 - timing belt guide,
61 - fuel injection pump rack
[The material is republished from an online website: TOYOTAMAN]