Removal the windshield
1. Remove the ventilation grille.
2. Disconnect the two clips and remove the front pillar upper trim as shown in the figure.
3. Remove the sun visors and holders.
4. Remove the interior mirror.
5. Remove the front lamp assembly.
6. Remove the upper side handles of the passenger compartment.
7. Remove the side and upper windshield moldings.
8. Remove the windshield.
a) Pull the string out from the passenger compartment.
b) Secure the ends of the string to wooden blocks.
Note: Please stick adhesive tape on the outer surface of the windshield to avoid scratching the surface.
Caution: When removing the glass, be careful not to damage the painted surfaces and trim. To avoid damaging the panel when removing the windshield, place a plastic sheet between the string and the panel.
c) Use a string to cut off the layer of glue.
d) Remove the glass.
Caution: When cutting, leave as much glue on the body as possible.
Windshield installation
1. Align and clean the contact surface of the body.
a) Use a knife to level the layer of glue remaining on the body, be careful not to damage the paintwork of the body.
b) Clean the cut surface with solvent.
2. Replace the stopper if necessary.
a) Replace the damaged stopper.
b) Clean the place where the stopper is installed from old glue.
Note: When cleaning, be careful not to damage the painted surface of the car body.
c) Clean the stopper installation area with solvent.
d) Install the new stopper on the vehicle body.
[The text is quoted from the source website toyotaman.ru]
3. Clean the windshield.
a) Using a scraper, remove any remaining glue from the glass.
b) Clean the glass with solvent.
Caution: Do not touch the cleaned glass surface.
4. Remove the old holders and install the new ones as shown in the figure.
5. Installing the seal.
a) Stick double-sided tape on the glass.
b) Place the seal on the adhesive tape as shown in the figure.
Windshield.
1, 2 - glass seal,
3 - upper seal,
4 - stopper,
5 - fixing element,
6 - holder,
7 - molding,
8 - windshield,
9 - front door seal,
10 - front pillar trim,
11 - side molding (left and right),
12 - top molding,
13 - interior mirror,
14 - sun visor,
15 - holder,
16 - front ceiling light assembly,
17 - handle,
18 - windshield wiper arm,
19 - ventilation grille,
20 - seal.
6. Apply marks.
a) Position the glass as shown in the figure.
b) Make sure that the glass contact surface is absolutely flat and does not touch the lower brackets.
c) Apply alignment marks to the glass and body.
d) Remove the glass.
7. Cover the contact surface of the glass with primer.
Attention:
- the drying time of the primer is at least 3 minutes.
- do not apply primer to the adhesive.
- open primer cannot be reused.
8. Using a syringe, apply adhesive to all glass contact surfaces along the ledge as shown in the figure.
9. Install the glass.
Note: Make sure the seal is installed correctly as shown in the figure.
a) Position the glass according to the alignment marks and gently press it along the rim.
b) Apply glue to the edge of the glass with a spatula.
c) Remove excess glue with a spatula.
d) Press the glass firmly so that it is held by the glue.
10. Checking and eliminating leaks in the connection.
a) After the curing time has elapsed, check the connection for leaks.
b) Seal any leaks with automotive glass sealant.
11. Apply adhesive and install the upper and side windshield moldings.
12. Install the following parts:
a) Side and upper windshield moldings.
b) Upper side handles of the passenger compartment.
c) Front light assembly.
d) Interior mirror.
d) Sun visors and holders.
e) Upper trim of the front pillar.
g) Ventilation grille.