Install the first clutch pedal buffer.
Install the clutch pedal pad.
Install the spring cover.
Install the clutch pedal servo bushing. Before installing, apply grease to the inside of the new bushing.
Pic. 3.16. Installing clutch pedal bushings
Apply grease to both surfaces of the two new clutch pedal bushings and install them in the pedal bore (pic. 3.16).
Install the clutch pedal assembly to the clutch pedal bracket and secure with the bolt and nut.
Tightening torque: 36.8 Nm.
Pic. 3.17. Installing the Compression Spring
Apply grease to the contact surfaces of the bushing and compression spring. Using needle nose pliers, install the E-ring and replace the servo seat compression spring (pic. 3.17).
Install the clutch pedal assembly and secure with a bolt and two nuts.
Torque:
- bolt: 19.1 Nm;
- nut: 11.8 Nm.
Connect the clutch switch connector.
Pic. 3.18. Installing the push rod for the clutch master cylinder
Apply grease to the contact surfaces of the pin and hole of the clutch master cylinder push rod bushing. Connect the fork to the clutch pedal with a pin. Install clamp on pin (pic. 3.18).
Install the top of the dashboard.
Install the instrument cluster unit.
Install the instrument cluster trim panel.
Check and adjust the clutch pedal.