Removing
Pic. 3.31. Bolts of fastening of an arm of the working cylinder of coupling and the intermediate accumulator of coupling
Loosen the clutch slave cylinder bracket bolts (shown by arrows in Figure 3.31).
Using tool 09023-00100, disconnect the two flexible hoses. Remove the two bolts and two nuts securing the intermediate clutch accumulator.
Remove the clutch slave cylinder assembly.
Remove the cover from the cylinder body.
Unscrew the tappet from the cylinder body.
Remove the piston from the cylinder body.
Remove the spring from the cylinder body.
Remove the cap from the drain plug.
Remove the drain plug from the slave cylinder.
Check and clean the clutch slave cylinder.
Installation
Install the slave cylinder drain plug by tightening it to 8.3 Nm.
Install the drain plug cover.
Install a new spring into the cylinder body.
Install the drain plug cover.
Install a new spring into the cylinder body.
Pic. 3.32. Places for applying grease to the clutch slave cylinder piston
Lubricate the piston with lithium grease in the places shown by the arrows in Figure 3.32.
Install the piston into the cylinder.
Install the cylinder lifter.
Install the cover on the cylinder body.
Install the clutch slave cylinder assembly and secure it with 2 bolts to a torque of 12 Nm.
Install the clutch accumulator and secure it with 2 nuts and a bolt with a tightening torque of 12 Nm.
Pic. 3.33. Bolts of fastening of an arm of fastening of the working cylinder of coupling
Install Flex Hose Bracket #2 and secure it with 2 bolts (pic. 3.33).
Torque:
- bolt A: 12 Nm;
- bolt B: 39 Nm.
Using the special tool, connect the two flexible hoses by tightening the fastening nuts with a tightening torque of 15 Nm.
Install the clamp bracket and secure with a bolt, tightening it with a tightening torque of 12 Nm.
Fill the master cylinder reservoir with clutch fluid and bleed the air from the clutch circuit.
Check for clutch fluid leakage.
Check the fluid level in the clutch fluid reservoir.