Removal
To remove the clutch master cylinder, remove the parts shown in the assembly drawing.
Disassembly
1. Remove the tank.
a) Using a punch and hammer, knock out the split pin.
b) Remove the tank and sealing sleeve.
2. Remove the dust cover and, using a special tool, remove the retaining ring. Remove the rod.
3. Remove the piston.
Removing the clutch release master cylinder
1 - side trim of the interior,
2 - side trim of the front door,
3 - additional storage compartment,
4 - lower trim panel on the driver's side,
5 - hood lock handle,
6 - idle speed control handle during warming up,
7 - return spring,
8 - cotter pin,
9 - fork axle,
10 - clutch release drive master cylinder assembly,
11 - air duct,
12 - retainer.
4. (ZS-T) Remove the damper and sealing ring.
Assembly
1. Apply grease to the locations indicated by the arrows in the assembly drawing.
(The official source is on the portal: «toyotaman»)
2. (ZS-T) Install the damper and new sealing ring.
- Tightening torque - 45 Nm
3. Insert the piston into the cylinder.
4. Install the stem, washer and retaining ring.
5. Install the reservoir and sealing sleeve. Using a punch and hammer, carefully tap the split pin as shown in the figure.
Clutch release master cylinder
1 - cover,
2 - float,
3 - tank,
4 - split pin,
5 - sealing sleeve,
6 - master cylinder body,
7 - piston with spring assembly,
8 - rod,
9 - washer,
10 - retaining ring,
11 - anther,
12 - fork,
13 - sealing ring,
14 - damper.
Installation
Installation is carried out in the reverse order of removal.
Note: After installation, bleed the clutch hydraulic system and adjust the clutch pedal travel.