Fuel tank — removal and installation [Toyota Camry XV10]

Fuel tank

Typical fuel line to fuel hose connection

When removing the fuel tank, the fuel level in it should be at a minimum.

1. Remove the fuel tank filler cap.

2. Remove the ground cable from the battery.

Warning: If your radio has an anti-theft code, make sure you have the connection codes before disconnecting the battery.

Caution! On models from 1993 onwards, the airbag system is disabled if the battery is disconnected for an extended period of time. If the airbag warning light comes on and remains on after the battery is reconnected, contact a specialist workshop to restore the system to working order.

3. Raise the car on a lift or place it over an inspection pit.

4. Support the fuel tank with a jack, placing a board between the jack and the fuel tank.

5. Remove the center exhaust pipe.



6. Disconnect the fuel lines from the fuel tank and plug them.



7. While supporting the fuel tank, remove the bolts securing the two fuel tank mounting straps.

8. Slowly lower the fuel tank, disconnect the remaining pipes and electrical connector from it, and remove the fuel tank from under the vehicle.

9. Visually inspect the condition of the fuel tank inside and out. If there is dirt or sediment in the fuel tank, wash it with clean water or gasoline.

Caution: When working on the fuel tank, do not use open flames or tools that may create sparks.

10. Installation is carried out in the reverse order of removal, taking into account the following points:

• when installing the fuel tank into the vehicle, make sure that none of the hoses are pinched;
• check that all pipes and hoses are properly connected and securely fastened;
• add a small amount of fuel to the fuel tank and check the fuel system for leaks.