Inspection
Typical bearing defects
Even though the main and connecting rod bearings should be replaced when the engine is overhauled, they must be carefully inspected as they can provide valuable information regarding the condition of the engine.
Bearing failure can be due to lack of lubrication, the presence of dirt or other foreign matter, motor overload, or corrosion. Regardless of the cause of the bearing failure, the cause that caused the bearing failure must be corrected before the engine is reassembled.
When inspecting the bearings, remove them and lay them out in the same order as they were installed on the engine. This will identify the appropriate crankshaft journal and facilitate troubleshooting.
Foreign particles can enter the engine in various ways. Metal particles can be found in engine oil as a result of normal engine wear. Fine particles along with the engine oil can enter the bearings and are easily embedded in the soft bearing material. Large particles entering the bearing will scratch the bearing or the crankshaft journal. The best way to prevent bearing failure from this cause is to thoroughly clean all internal surfaces of the motor and keep them clean when assembling the motor. Frequent and regular oil and filter changes are also recommended.
Insufficient lubrication of the crankshaft journals can be caused by many different causes such as high oil temperatures, engine overload and oil leaks. Driving style also has an impact on bearing life. A fully open throttle at low engine speeds creates a high load on the bearings and extrusion of the oil film from the contact zone. These loads lead to cracks in the working part of the bearing, which weakens the bearing and can lead to separation of the anti-friction layer from the steel base.
Short distance driving results in corrosion of the bearings as a result of the motor not reaching a stabilized operating temperature that removes water vapor and corrosive gases. These vapors and gases, condensing in engine oil, form acid and sediment. Acid, along with engine oil, gets to the bearings and begins to corrode the bearings.
Incorrect selection of bearings during engine assembly also leads to bearing failure. Preloaded bearings leave insufficient bearing operating clearance resulting in a reduced or no oil layer for lubrication.
Choice
If the removed bearing shells are worn or damaged, or the bearing clearance is out of specification, new bearings must be selected.
Main bearings
Location of the main bearing identification marks on the 3VZ-FE V6 engine | Location of the main bearing identification marks on the 5S-FE engine |
Location of the main bearing identification marks on the front of the cylinder block (A) and on the front counterweight of the crankshaft (IN) on 1MZ-FE V6 engine
If the number on the main bearing is worn, read it on the surface of the cylinder block that mates with the oil pan. On the 1MZ-FE V6 engine, the block numbers are on the front of the cylinder block near the first main bearing, and the crankshaft numbers are on the first crankshaft counterweight.
Adding the number on the cylinder block to the number on the crankshaft journal will give the recommended bearing size for 5S-FE and 3VZ-FE engines. To determine the bearing size on a 1MZ-FE motor, use the table.
Determining the size of the main bearing for the 1MZ-FE engine
Total Quantity - Label Number | |||||
Cylinder block (A) + Crankshaft (IN) | 0 – 5 | 6 – 11 | 12 – 17 | 18 – 23 | 24 – 28 |
Used bearing | 1 | 2 | 3 | 4 | 5 |
Connecting rod bearings
Application of identification marks on the cap and the bottom head of the connecting rod
If a standard crankshaft is used, a connecting rod bearing, whose number is stamped on the connecting rod head, must be installed.
All bearings
Remember that the final choice of bearing size is determined by the clearance in the bearing.